Equipments

HP Composites is equipped with the best equipments for the design and construction of structural parts in carbon fiber.

 

CLEAN ROOMS n.4

Technical details

  • 1st – 2nd Clean Room: Technical details: - Dimensions 500mq – Efficiency Class: Class 7 with efficiency A (Ref. UNI EN 779)
  • 3rd Clean Room Dimension 560mq – Efficiency Class: Class 100.000 with efficiency ISO8
  • 4th Clean Room Dimension 500mq
clean room n.4

AUTOCLAVES N. 5

Technical details

  • 1st Autoclave internal diameter 1600 mm – internal lenght: 4500 mm – Pmax = 10bar – Tmax = 190°C
  • 2nd Autoclave internal diameter 2800 mm – internal lenght: 7200 mm – Pmax = 10 bar - Tmax = 250°C
  • 3rd Autoclave internal diameter 3140 mm – internal lenght: 8000 mm – Pmax= 10 bar – Tmax= 200°C
  • 4 th – 5th Autoclave: internal diameter 2100 mm – internal lenght: 7000 mm – Pmax= 10 bar – Tmax = 250°C
autoclave n. 5

CUTTING MACHINES: N. 3

Technical details

  • Digitizer: 1524 x 1118 mm; Accurancy ± 0,125 mm;

    Cutting machine: X: continuos – Y: 1800 mm

  • Max. cutting thickness: 25 mm – Speed max: 80m/min – Power: 15kW
cutting machines: n. 3

PRESSES N. 19

Technical details

  • Qty: 6 presses – 40 tons of pressure 800 mm x 400 mm dimensions of the pressure surface
  • Qty: 8 presses - 20 tons of pressure 500 mm x 300 mm dimensions of the pressure surface
  • Qty: 2 presses – 240 tons of pressure 2000 mm x 3000 mm dim. of the pressure surface
  • 1 press – 70 tons of pressure 200 mm x 500 mm
presses n. 19

CNC MACHINING CENTER

Technical details

  • X: 4500 mm – Y: 2700 mm – Z: 1250 mm; 5 axis controlled – Linear speed: up to 16.000 mm/min Accuracy: ±0,002 mm RPM 24.000 – Power: 36 KW from 1.850 RPM -

    Torque: 51 Nm up to 1.850 RPM

cnc machining center

CNC TRIM & MILLING CENTER N. 2

Qty. 2 Technical details

  • 5 axis controlled – Linear speed: up to 8000 mm/min – Tool changer magazine – Power (S1) 12KW – X: 6000 – Y: 2500 – Z: 1200
  • 5 axis controlled – Linear speed: up to 8000 mm/min – Tool changer magazine – Power (S1) 18KW Miscroscope
cnc trim & milling center n. 2
 

SPRAY BOOTHS QTY: 8

Technical details

  • Dimesion: 6 m X 4 m
  • Finishing and painting rooms with temperature control
spray booths qty: 8

INDUSTRIAL OVENS QTY: 6

Technical details

  • The electric ovens are aviable in different sizes specifically designed for thermal treatment of post – cure and for structural bondings. Maximum thermal uniformity and range of variability at a constant temperature: ±2°C
  • Qty: 3 – dimensions 1000 mm x 1000 mm x 1000 mm
  • Qty: 3 – dimensions 4500 mm x 3200 mm x 2500 mm
industrial ovens qty: 6

CMM CHECKING

Techincal details

  • X: 5000 mm Y: 2500 mm – Z: 1800 mm
  • Accurancy µm: 8 + 8L /1000 – measure speed: 5mm/s – Posit. Speed: 144mm /s
cmm checking

FARO ARM

Techincal details

  • Volume of work spherical 1.8 m to 2.7 – Accurancy ± 35 Mm ( ± 0014 in.) – Scanning frequency of up to 45,120 points/s; Repeatibility from 0,024 mm to 0,064 mm Qty
faro arm

PLY PLACEMENT VISUAL AID

Techincal details

  • Technology for Positioning of Lamine Ply Match is a visual system of aid to lamination of composites capable of displaying on a screen a real – time display of the mold, with which interacts the laminator, superimposed on a graphical rapresentation of the lamina that the operator is going to apply.
ply placement visual aid

MIXING/ INJECTION MACHINE

Techincal details

  • Flow: up to a 7 l/min – Viscosity: from 10 to 60'000 mPa s – Working pressure: up to 70 bar – Working temperature: up to 85° C – Gear pumps operated separately – Automatic washing circuit with air/ solvent Measurement system of mass “Coriolis” – Automatic charging system.
mixing/ injection machine

ULTRASONIC FLAW DETECTORS

Technical details

  • Test Models: Pulse Echo, Dual or Through Transmission – 37 digital receiver filter selection PRF: 5 Hz to 6000 Hz Energy Settings: 50 V to 475V – Damping 50, 100, 200 ,400 ΩGain 0 to 110 db – Receiver Bandwidth 0.2 to 26.5 MHz @ - 3db
ultrasonic flaw detectors

THERMAL ANALYSIS: DSC

Technical details

  • Calorimetric Performance: Dynamic range ± 175 mW – Temperature Performance: Range – 100°C to 450°C – Accuracy ±0.1 °C Precision ± 0.2° C – Data point/sec 10 – Controlled heating/ cooling rates 0.1 to 100° C/min – Accurancy ±2% - Precision ± 0.1%
thermal analysis: dsc

MICROSCOPE

Technical details

  • Steréomicroscope – Exacta Optech GZ 808 – Zoom Ratio 1: 8 – Magnification: 0.8 x- 6.4 x – Objective Planacromatico 1x Color camera 10 megapixel DELTA PIX – for acquisition of software images and measurements.
microscope

HOOD

Technical details

  • Chemistry hood self supporting ASEM ICP0220EN Class 0 – EN 14175 certificate
hood

TECHNICAL DEPARTEMENT STATION

Technical details

  • CAD Catia v5r24 stations – CAD NX stations – CAD DELCAM stations – CAM DELCAM stations FEM NX stations – FEM Autodesk NASTRAN – FEM pre/post – processor Laminate Tools – FEM Hyperworks.
technical departement station

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