Equipments

HP Composites is equipped with the best equipments for the design and construction of structural parts in carbon fiber.

CLEAN ROOMS n.5

Technical details

• 1st – 2nd Clean Room: Technical details: - Dimensions 500^mq – Efficiency Class: Class 7 with efficiency A (Ref. UNI EN 779)
• 3rd Clean Room Dimension 560^mq – Efficiency Class: Class 100.000 with efficiency ISO8
• 4th Clean Room Dimension 500^mq
• 5th Clean Room Dimension 150^mq

 

AUTOCLAVES N. 9

Technical details

• 1st Autoclave internal diameter 1600 mm – internal lenght: 4500 mm – Pmax = 10bar – Tmax = 190°C
• 2nd Autoclave internal diameter 2800 mm – internal lenght: 7200 mm – Pmax = 10 bar - Tmax = 250°C
• 3rd Autoclave internal diameter 3140 mm – internal lenght: 8000 mm – Pmax= 10 bar – Tmax= 200°C
• 4 th – 5th - 7th Autoclave: internal diameter 2100 mm – internal lenght: 7000 mm – Pmax= 10 bar – Tmax = 250°C
• 6 th Autoclave: internal diameter 2700 mm - internal length: 6600 mm - Pmax=10 bar - Tmax= 250°C
• 7 th Autoclave: internal diameter 2100 mm - internal length: 5000 mm - Pmax= 10 bar - Tmax= 250°C

 

CUTTING MACHINES: N. 3

Technical details

• Digitizer: 1524 x 1118 mm; Accurancy ± 0,125 mm;

  cutting machine: X:continuos-Y:1800

• Max. Cutting thickness 25 mm, maximum speed 80mm / mim - Power 15KW

 

 

PRESSES N. 20

Technical details

• Tons of pressure: from 20 to 400
• Dimension of the pressure surface: from 500 x 200 to 1200 x 1200 

CNC MACHINING CENTER

Technical details

• X: 4500 mm – Y: 2700 mm – Z: 1250 mm; 5 axis controlled – Linear speed: up to 16.000 mm/min Accuracy: ±0,002 mm RPM 24.000 – Power: 36 KW from 1.850 RPM -

  Torque: 51 Nm up to 1.850 RPM

CNC TRIM & MILLING CENTER N. 2

Qty. 2 Technical details

• 5 axis controlled – Linear speed: up to 8000 mm/min – Tool changer magazine – Power (S1) 12KW – X: 6000 – Y: 2500 – Z: 1200
• 5 axis controlled – Linear speed: up to 8000 mm/min – Tool changer magazine – Power (S1) 18KW Miscroscope

SPRAY BOOTHS QTY: 8

Technical details

• Dimesion: 6 m X 4 m
• Finishing and painting rooms with temperature control

INDUSTRIAL OVENS QTY: 6

Technical details

• The electric ovens are aviable in different sizes specifically designed for thermal treatment of post – cure and for structural bondings. Maximum thermal uniformity and range of variability at a constant temperature: ±2°C
• Qty: 3 – dimensions 1000 mm x 1000 mm x 1000 mm
• Qty: 3 – dimensions 4500 mm x 3200 mm x 2500 mm

CMM CHECKING

Techincal details

• X: 5000 mm Y: 2500 mm – Z: 1800 mm
• Accurancy µm: 8 + 8L /1000 – measure speed: 5mm/s – Posit. Speed: 144mm /s

 

FARO ARM

Techincal details

• Volume of work spherical 1.8 m to 2.7 – Accurancy ± 35 Mm ( ± 0014 in.) – Scanning frequency of up to 45,120 points/s; Repeatibility from 0,024 mm to 0,064 mm

PLY PLACEMENT VISUAL AID

Techincal details

• Technology for Positioning of Lamine
• Ply Match is a visual system of aid to lamination of composites capable of displaying on a screen a real – time display of the mold, with which interacts the laminator, superimposed on a graphical rapresentation of the lamina that the operator is going to apply.

MIXING/ INJECTION MACHINE

Techincal details

• Flow: up to a 7 l/min – Viscosity: from 10 to 60'000 mPa s – Working pressure: up to 70 bar – Working temperature: up to 85° C – Gear pumps operated separately – Automatic washing circuit with air/ solvent Measurement system of mass “Coriolis” – Automatic charging system.

ULTRASONIC FLAW DETECTORS

Technical details

• Test Models: Pulse Echo, Dual or Through Transmission – 37 digital receiver filter selection PRF: 5 Hz to 6000 Hz Energy Settings: 50 V to 475V – Damping 50, 100, 200 ,400 ΩGain 0 to 110 db – Receiver Bandwidth 0.2 to 26.5 MHz @ - 3db

THERMAL ANALYSIS: DSC

Technical details

• Calorimetric Performance: Dynamic range ± 175 mW – Temperature Performance: Range – 100°C to 450°C – Accuracy ±0.1 °C Precision ± 0.2° C – Data point/sec 10 – Controlled heating/ cooling rates 0.1 to 100° C/min – Accurancy ±2% - Precision ± 0.1%

MICROSCOPE

Technical details

• Steréomicroscope – Exacta Optech GZ 808 – Zoom Ratio 1: 8 – Magnification: 0.8 x- 6.4 x – Objective Planacromatico 1x Color camera 10 megapixel DELTA PIX – for acquisition of software images and measurements.

HOOD

Technical details

• Chemistry hood self supporting ASEM ICP0220EN Class 0 – EN 14175 certificate

TECHNICAL DEPARTEMENT STATION

Technical Details

• CAD Catia v5  r26 stations – CAD NX stations – CAD DELCAM stations – CAM DELCAM stations FEM NX stations – FEM Autodesk NASTRAN – FEM pre/post – processor Laminate Tools – FEM Hyperworks.